Skip to main content

PNNL

  • About
  • News & Media
  • Careers
  • Events
  • Research
    • Scientific Discovery
      • Biology
        • Chemical Biology
        • Computational Biology
        • Ecosystem Science
        • Human Health
          • Cancer Biology
          • Exposure Science & Pathogen Biology
        • Integrative Omics
          • Advanced Metabolomics
          • Chemical Biology
          • Mass Spectrometry-Based Measurement Technologies
          • Spatial and Single-Cell Proteomics
          • Structural Biology
        • Microbiome Science
          • Biofuels & Bioproducts
          • Human Microbiome
          • Soil Microbiome
          • Synthetic Biology
        • Predictive Phenomics
      • Chemistry
        • Computational Chemistry
        • Chemical Separations
        • Chemical Physics
        • Catalysis
      • Earth & Coastal Sciences
        • Global Change
        • Atmospheric Science
          • Atmospheric Aerosols
          • Human-Earth System Interactions
          • Modeling Earth Systems
        • Coastal Science
        • Ecosystem Science
        • Subsurface Science
        • Terrestrial Aquatics
      • Materials Sciences
        • Materials in Extreme Environments
        • Precision Materials by Design
        • Science of Interfaces
        • Solid Phase Processing
          • Cold Spray
          • Friction Stir Welding & Processing
          • ShAPE
      • Nuclear & Particle Physics
        • Dark Matter
        • Flavor Physics
        • Fusion Energy Science
        • Neutrino Physics
      • Quantum Information Sciences
    • Energy Resiliency
      • Electric Grid Modernization
        • Emergency Response
        • Grid Analytics
          • AGM Program
          • Tools and Capabilities
        • Grid Architecture
        • Grid Cybersecurity
        • Grid Energy Storage
        • Grid Resilience and Decarbonization
          • Earth System Modeling
          • Energy System Modeling
        • Transmission
        • Distribution
      • Energy Efficiency
        • Appliance and Equipment Standards
        • Building Energy Codes
        • Building Technologies
          • Advanced Building Controls
          • Advanced Lighting
          • Building-Grid Integration
        • Building and Grid Modeling
        • Commercial Buildings
        • Federal Buildings
          • Federal Performance Optimization
          • Resilience and Security
        • Grid Resilience and Decarbonization
        • Residential Buildings
          • Building America Solution Center
          • Energy Efficient Technology Integration
          • Home Energy Score
        • Energy Efficient Technology Integration
      • Energy Storage
        • Electrochemical Energy Storage
        • Flexible Loads and Generation
        • Grid Integration, Controls, and Architecture
        • Regulation, Policy, and Valuation
        • Science Supporting Energy Storage
        • Chemical Energy Storage
      • Environmental Management
        • Waste Processing
        • Radiation Measurement
        • Environmental Remediation
      • Fossil Energy
        • Subsurface Energy Systems
        • Carbon Management
          • Carbon Capture
          • Carbon Storage
          • Carbon Utilization
        • Advanced Hydrocarbon Conversion
      • Nuclear Energy
        • Fuel Cycle Research
        • Advanced Reactors
        • Reactor Operations
        • Reactor Licensing
      • Renewable Energy
        • Solar Energy
        • Wind Energy
          • Wind Resource Characterization
          • Wildlife and Wind
          • Community Values and Ocean Co-Use
          • Wind Systems Integration
          • Wind Data Management
          • Distributed Wind
        • Marine Energy
          • Environmental Monitoring for Marine Energy
          • Marine Biofouling and Corrosion
          • Marine Energy Resource Characterization
          • Testing for Marine Energy
          • The Blue Economy
        • Hydropower
          • Environmental Performance of Hydropower
          • Hydropower Cybersecurity and Digitalization
          • Hydropower and the Electric Grid
          • Materials Science for Hydropower
          • Pumped Storage Hydropower
          • Water + Hydropower Planning
        • Grid Integration of Renewable Energy
        • Geothermal Energy
      • Transportation
        • Bioenergy Technologies
          • Algal Biofuels
          • Aviation Biofuels
          • Waste-to-Energy and Products
        • Hydrogen & Fuel Cells
        • Vehicle Technologies
          • Emission Control
          • Energy-Efficient Mobility Systems
          • Lightweight Materials
          • Vehicle Electrification
          • Vehicle Grid Integration
    • National Security
      • Chemical & Biothreat Signatures
        • Contraband Detection
        • Pathogen Science & Detection
        • Explosives Detection
        • Threat-Agnostic Biodefense
      • Cybersecurity
        • Discovery and Insight
        • Proactive Defense
        • Trusted Systems
      • Nuclear Material Science
      • Nuclear Nonproliferation
        • Radiological & Nuclear Detection
        • Nuclear Forensics
        • Ultra-Sensitive Nuclear Measurements
        • Nuclear Explosion Monitoring
        • Global Nuclear & Radiological Security
      • Stakeholder Engagement
        • Disaster Recovery
        • Global Collaborations
        • Legislative and Regulatory Analysis
        • Technical Training
      • Systems Integration & Deployment
        • Additive Manufacturing
        • Deployed Technologies
        • Rapid Prototyping
        • Systems Engineering
      • Threat Analysis
        • Advanced Wireless Security
          • 5G Security
          • RF Signal Detection & Exploitation
        • Grid Resilience and Decarbonization
        • Internet of Things
        • Maritime Security
        • Millimeter Wave
        • Mission Risk and Resilience
    • Data Science & Computing
      • Artificial Intelligence
      • Graph and Data Analytics
      • Software Engineering
      • Computational Mathematics & Statistics
      • Future Computing Technologies
        • Adaptive Autonomous Systems
      • Visual Analytics
    • Publications & Reports
    • Featured Research
  • People
    • Inventors
    • Lab Leadership
    • Lab Fellows
    • Staff Accomplishments
  • Partner with PNNL
    • Education
      • Undergraduate Students
      • Graduate Students
      • Post-graduate Students
      • University Faculty
      • University Partnerships
      • K-12 Educators and Students
      • STEM Education
        • STEM Workforce Development
        • STEM Outreach
        • Meet the Team
      • Internships
    • Community
      • Regional Impact
      • Philanthropy
      • Volunteering
    • Industry
      • Available Technologies
      • Industry
      • Industry Partnerships
      • Licensing & Technology Transfer
      • Entrepreneurial Leave
      • Visual Intellectual Property Search (VIPS)
  • Facilities & Centers
    • All Facilities
      • Atmospheric Radiation Measurement User Facility
      • Electricity Infrastructure Operations Center
      • Energy Sciences Center
      • Environmental Molecular Sciences Laboratory
      • Grid Storage Launchpad
      • Institute for Integrated Catalysis
      • Interdiction Technology and Integration Laboratory
      • PNNL Portland Research Center
      • PNNL Seattle Research Center
      • PNNL-Sequim (Marine and Coastal Research)
      • Radiochemical Processing Laboratory
      • Shallow Underground Laboratory

Chemical Dynamics Initiative

  • Research
    • Data and Integration Activities
    • Nuclear Incident Characterization
    • Addictive Manufacturing
    • Functional Materials
  • Capabilities
  • People
  • Publications
  • News & Highlights

CDI: Additive Manufacturing

Additive manufacturing (AM) has evolved in recent years from primarily a rapid prototyping tool into a more widespread manufacturing approach for functional polymer- or metal-based parts. Increased part quality with faster production rates and the adoption of high-performance feedstock materials for printing have all contributed to this transformation and growth in demand for these technologies. These advances in AM part properties coupled with decreases in equipment costs have decreased the barrier to entry for would-be producers.

An emerging challenge due to this proliferation of AM is the need for producers and end-users to verify the authenticity of the parts produced. Furthermore, with current technology and understanding, AM-produced parts may often function differently, possess more defects, and have less reproducibility and assurance in their structure than analogous traditionally manufactured parts. These limitations with AM goods arise from the difficulty of correlating both feedstock and specific hardware or build conditions to the final structures printed.

As part of CDI, this use case aims to establish testbeds to:

  • create data-driven performance models for AM-produced components with uncertainties well understood
  • streamline the correlation of material or process signatures characteristic of AM processes for provenance, increased fundamental understanding, and to support QA/QC in the field

Examples of specific areas of focus include:

  • printing structures with high-performance polymers and related blends or composites on low-cost machines
  • data assimilation for microstructure prediction by coupling models and in situ experiments
  • evolution of micro- and -chemical structure present in printed parts due to post-processing and during application in harsh real-world environments
  • the use of data and workflow management infrastructure to accelerate analysis
  • application of deep learning tools on large data sets collected for classification and property prediction

Use Case Projects

  • Performance Prediction and Process Attribution for Additive Manufacturing
  • Phase-Field Modeling of Microstructure Evolution in Selective Laser Sintering Process
  • Feedstock-Structure-Property Relationships in the Additive Manufacturing of High-Performance Thermoplastics

PNNL

  • Get in Touch
    • Contact
    • Careers
    • Doing Business
    • Environmental Reports
    • Security & Privacy
    • Vulnerability Disclosure Policy
  • Research
    • Scientific Discovery
    • Energy Resiliency
    • National Security
Subscribe to PNNL News
Department of Energy Logo Battelle Logo
Pacific Northwest National Laboratory (PNNL) is managed and operated by Battelle for the Department of Energy
  • YouTube
  • Facebook
  • X (formerly Twitter)
  • Instagram
  • LinkedIn