Fuel Fabrication identified electroplating of zirconium onto the U-Mo fuel low enriched fuel for high performance reactors as an alternative technology. The Process Qualification was performed under the Process Qualification Plan for Fabrication of MP-1 Zirconium Electroplated Foils, Pacific Northwest National Laboratory (PNNL), 67075-PQP-0001.
On December 14, 2016 PNNL was authorized to begin qualification plating runs effective January 2017 by the Fuel Fabrication Pillar. PNNL began electroplating of the BWX Technologies Nuclear Operation Group provided qualification bare foils. Receipt inspection of foils identified numerous issues with the surface quality of the foils. Zirconium Electroplating of the 12 thick and 12 thin foils was completed in March 2017.
This report summarizes the results of qualification plating runs and provides the documentation necessary to qualify the electroplating process and authorize PNNL to begin plating of the MP-1 foils. Prior to plating of the MP-1 foils, PNNL will be plating demonstration low enriched uranium (LEU).