September 22, 2026
Journal Article

On Rate-Limiting Mechanisms in NMC Cathodes: The Interplay of Low and High Current Constraints

Abstract

In this study, we investigate the rate performance limits in LiNi0.6Mn0.2Co0.2O2 cathodes for lithium-ion batteries, focusing on how cathode thickness, porosity, and threshold voltage impact discharge capacity. By conducting galvanostatic discharge experiments across a wide range of current densities using cathodes of varying thicknesses and porosities, we identify two distinct rate-limiting mechanisms: ionic liquid-diffusion and Ohmic/charge-transfer limitations. Our findings show that thick, dense cathodes are primarily limited by lithium diffusion in the electrolyte, while thinner and more porous cathodes are dominated by Ohmic/charge-transfer limitations, particularly at higher lower cutoff voltages. Crucially, these results allow us to identify the rate-limiting mechanisms in different cathode configurations, offering clear insights into how cathode design can be optimized for improved performance. Understanding these mechanisms is essential for designing next-generation batteries with enhanced rate performance, which is critical for applications such as electric vehicles and renewable energy storage systems.

Published: September 22, 2026

Citation

Brischetto M., S. Yu, J. Liu, J. Xiao, and J. Yang. 2025. On Rate-Limiting Mechanisms in NMC Cathodes: The Interplay of Low and High Current Constraints. Journal of the Electrochemical Society 172, no. 4:Art. No. 040531. PNNL-SA-218433. doi:10.1149/1945-7111/adccfd