PNNL

Abstract

A density sensor (densimeter) to monitor and control slurries in-line real-time during radioactive waste retrieval and transport and detect conditions leading to degraded transport and line plugging is described. Benefits over baseline grab samples and off line analysis include: early detection and prevention of pipeline plugging, real-time density through the transfer process, elimination of grab sampling and off-line analysis, and reduced worker radiation exposure. The sensor is small, robust and could be retrofitted into existing pump pit manifolds and transfer lines. The probe uses ultrasonic signal reflection at the fluid-pipe wall interface to quantify density and features include: a non-intrusive sensing surface located flush with the pipeline wall; performance that is not affected by entrained air or by electromagnetic noise from nearby pumps and other equipment and is compact. Components were tested for chemical and radiation resistance and the spool piece was pressure tested in accordance with ASME Process Piping Code B31.3 and approved by the Hanford Site Flammable Gas Equipment Advisory Board for installation. During pipeline tests, the sensor predicted density within + 2% oriented in vertical and horizontal position. The densimeter is installed in the modified process manifold that is installed in the prefabricated pump pit at Hanford tank SY-101 site. In FY-2002 the density sensor performance will be evaluated during transfers of both water and waste through the pipeline. A separate project developed an ultrasonic sensor that: 1) can be attached permanently to a pipeline wall, possibly as a spool piece inserted into the line or 2) can clamp onto an existing pipeline wall and be movable to another location. This method is attractive for radioactive fluids transport applications because the sensors could be applied to existing equipment without the need to penetrate the pipe pressure boundary or to open the system to install new equipment.