PNNL’s patented Shear Assisted Processing and Extrusion (ShAPE™) technique is an advanced manufacturing technology that enables better-performing materials and components while offering opportunities to reduce costs and energy consumption.

Scott Whalen, a chief scientist in the Applied Materials and Manufacturing group at PNNL, has been named 2023 PNNL Inventor of the Year

The next-generation ShAPE machine has arrived at PNNL, where it will help prove the mettle of the ShAPE extrusion technique. ShAPE 2 is designed to allow researchers to produce larger, more complex extrusions.

Battery energy storage systems are being proposed in municipalities across the U.S. PNNL researchers can help community planners guide safe siting and operations.

The Department of Energy’s Vehicle Technologies Office recently issued two awards to researchers at PNNL for their contributions to areas that are crucial for the expansion of electric vehicles.

Algae can collect and concentrate rare earth metals from seawater—an alternative to imported sources mined from the ground.

Findings in a new PNNL report show long-duration energy storage will be a necessity in decarbonizing the grid and recommends the planning and procurement process to identify those needs start immediately.

The PNNL-patented ShAPE™ manufacturing process produces high-strength aluminum vehicle parts that lower costs and are more environmentally friendly.

PNNL senior materials scientist Keerti Kappagantula has been named to the 2023 Nominating Committee of ASM International.

Research published in Journal of Manufacturing Processes demonstrates innovative single-step method to manufacture oxide dispersion strengthened copper materials from powder.

Multidisciplinary teams from research and industry are brought together using management systems developed by a team of software engineers at PNNL.

Yunyang Ye, a research engineer at PNNL, receives ASHRAE Homer Addams Award.

A new extrusion process eliminates pre-heating to provide significant energy savings during production of extruded aluminum alloys.

Michael Brambley, a mechanical engineer at PNNL, receives ASHRAE Exceptional Service Award.

Srinivas Katipamula, a staff scientist at PNNL, has been honored with an ASHRAE Exceptional Service Award.

The first-ever simulation of aluminum conductivity offers a recipe for an inexpensive, lightweight alternative to copper.

Road tripping? PNNL’s researchers driving science and technology for clean, efficient and convenient transportation.

COVID-19 changed when and where we use electricity. Researchers showed that commonly available total demand data masked the actual changes.

With an eye on renewable, accessible, and resilient power, PNNL researchers show hyper-local microgrids are a viable option, if designed with the right mix of sources.

Developed at PNNL, Shear Assisted Processing and Extrusion, or ShAPE™, uses significantly less energy and can deliver components like wire, tubes and bars 10 times faster than conventional extrusion, with no sacrifice in quality.