The technical bases to support the One System River Protection Project Integrated Flowsheet assumption for diluting staged Direct Feed Low-Activity Waste (DFLAW) from the Hanford waste tanks with raw river water must be assessed in light of the risk of aluminum hydroxide (gibbsite) precipitation prior to the subsequent transfer of tank contents into the Low-Activity Waste Pretreatment System (LAWPS) from days to months after dilution. The operational and mission impacts of using other dilution fluids such as inhibited water, demineralized water, or a 2 M sodium hydroxide solution also must be assessed. As a first step to help inform this investigation, a survey was conducted of Hanford waste-related tests documenting the processing of tank waste materials (solutions, salt cakes, sludges) or their simulants for instances of gibbsite dissolution and precipitation. Experience from the aluminum industry, particularly the Bayer process, also was surveyed to gain insight into the precipitation and dissolution of gibbsite in sodium hydroxide solutions. The dependence of aluminum concentration on hydroxide concentration in analyses of actual tank waste solutions also was surveyed for tanks that have a long-term static inventory and tanks suspected of containing or known to contain substantial gibbsite solid phase in their sludge solids. Finally, an experimental program is outlined to aid prediction of the outcomes of DFLAW staged feed dilution with respect to significant variables that influence gibbsite dissolution and precipitation. The results of these investigations are summarized in this report.
Revised: August 18, 2020 |
Published: February 23, 2018