PNNL

Abstract

We present a novel modeling approach to simulate FSW process that may have significant advantages over current traditional finite element or finite difference based methods. The proposed model is based on Smoothed Particle Hydrodynamics (SPH) method, a fully Lagrangian particle method that can simulate the dynamics of interfaces, large material deformations, void formations and material's strain and temperature history without employing complex tracking schemes. Two- and three-dimensional simulations for different tool designs are presented. Preliminary numerical results are in good qualitative agreement with experimental observations.