PNNL

Abstract

We have developed a deformable seal for planar solid oxide fuel cells (pSOFCs) that can accommodate significant thermal mismatch between the adjoining components and still remain hermetic. Essentially composed of a thin stamped metal foil bonded to both sealing surfaces, the seal offers a quasi-dynamic mechanical response to thermally generated stresses. It remains well adhered to both faying surfaces, i.e. non-sliding, but readily yields or deforms under modest thermo-mechanical loading, thereby mitigating the transfer of these stresses to the adjacent ceramic and metal components. Initial thermal testing demonstrates that the seal retains its original hermeticity and strength after a number of rapid cycles between ~75°C and 750°C.