PNNL

Abstract

Additional ventilation capacity has been designed for the 3420 Building filtered exhaust stack system. The updated system will increase the number of fans from three to four and will include ductwork to integrate the new fan into the existing stack. Stack operations will involve running various fan combinations at any given time. The air monitoring system of the existing three-fan stack was previously found to comply with the ANSI/HPS N13.1-1999 standard. Full-scale, three-dimensional computational fluid dynamics (CFD) modeling was used to evaluate the modified four-fan system for compliance with the ANSI/HPS N13.1-2011 standard, which essentially is equivalent to the ANSI/HPS N13.1-1999 standard. The four mixing criteria evaluated are 1) flow angle, 2) velocity, 3) gas tracer, and 4) particle tracer. Benchmarking of the CFD modeling methodology showed good agreement with previous testing used to qualify the stack, and modeling of the existing three-fan system showed good agreement with test data collected from the 3420 Building stack. Modeling was performed to develop a suitable four-fan design. Initial modeling of the four-fan design and basic ductwork showed that flow angles and velocity uniformity were acceptable; however, the gas tracer and particle tracer mixing results were not acceptable. To meet ANSI/HPS N13.1-2011 criteria, an air blender was added to the stack design. The modeled final four-fan design, which meets the all the mixing criteria, included an air blender that is oversized relative to the main duct diameter to minimize the additional pressure drop created.