March 5, 2026
Journal Article

Corrosion Sensitivity of Nickel-based Alloy Inconel 600 in Pressurized Water Reactor Water Chemistry: Can KOH replace LiOH?

Abstract

Lithium hydroxide (LiOH) has been used to balance water acidity against boric acid moderators in the primary water of Western pressurized water reactor (PWR) designs for decades. However, the demand and the cost of lithium-7 has grown significantly since 2015. Potassium hydroxide (KOH) has been identified as a suitable and cost-effective substitute for LiOH and has been used successfully in Russian PWR designs for more than 40 years. However, it is important to know if alloys and water conditions used in Western PWR’s (Alloy 600) are similarly compatible with KOH additions. This work is focused on the aqueous corrosion behaviors of Alloy 600 with LiOH versus KOH additions at normal operating concentrations and crevice water chemistry at simulated PWR primary water conditions. TEM was used to characterize the formed oxide through diffraction analysis; SIMS was used to probe the cation ingress into the material; Atom probe tomography was used to determine the 3D elemental distribution within the oxide/metal structures; finally electrochemical impedance spectroscopy was used to discuss the structure and corrosion resistance of the oxide films. These advanced characterization techniques complement the weight measurments which showed lower mass gain in KOH than LiOH crevice water due to less oxide formation. Overall, the use of KOH as a potential alternative to LiOH in PWR is discussed.

Published: March 5, 2026

Citation

Tsai F., M. Hong, C. Zhou, K.H. Yano, D.K. Schreiber, P. Hosemann, and D. Kaoumi. 2025. Corrosion Sensitivity of Nickel-based Alloy Inconel 600 in Pressurized Water Reactor Water Chemistry: Can KOH replace LiOH?. Corrosion Science 255:113052. PNNL-SA-208556. doi:10.1016/j.corsci.2025.113052