August 13, 2025
Conference Paper

Techno-Economic Assessments of Second-Life Batteries for Electric Vehicle Charging Stations

Abstract

When electric vehicle (EV) batteries degrade below a certain capacity, they may no longer be suitable for automotive use but can be repurposed as second-life batteries (SLBs) for other applications, such as EV charging stations. When integrated with photovoltaic (PV) systems, SLB can store surplus solar energy, reducing reliance on the grid and lowering operational costs. This paper presents a novel techno-economic assessment framework for deploying SLBs in combination with PV in grid-connected EV charging stations. The proposed framework integrates the value proposition, charging station operation, optimal dispatch strategies, battery degradation modeling, input data requirements, and detailed procedures for generating key economic performance metrics. Insightful analyses are performed to assess the performance of SLBs in comparison to new batteries across various cost scenarios. The results indicate that SLBs become financially attractive when their cost is 40% or lower than new batteries.

Published: August 13, 2025

Citation

Gautam M., D. Wu, P. Chen, and H. Fang. 2025. Techno-Economic Assessments of Second-Life Batteries for Electric Vehicle Charging Stations. In IEEE Electrical Energy Storage Applications and Technologies Conference (EESAT 2025), January 20-21, 2025, Charlotte, NC, 1-5. Piscataway, New Jersey:IEEE. PNNL-SA-203504. doi:10.1109/EESAT62935.2025.10891225

Research topics