PNNL

Abstract

The stamp forming of a woven composite with thermoplastic matrix was investigated in this study. A Mesoscale finite element model of a unit cell of a 2 x 2 twill weave of pre-impregnated tows was used to estimate the effective in-plane shear properties for modeling forming processes and predicting formability. In-plane shear stiffness was shown to be a controlling factor in the formability of unconsolidated textile sheets. The Stamp forming of a cone-shaped part was modeled for comparison with the experiments. Results show that the simplified process modeling scheme has the potential to predict issues with wrinkling during die closure. Furthermore, the present work suggests that complex representations of the relatively small fiber direction strains may be unwarranted for this type of process modeling.