August 2, 2025
Journal Article
Microstructure and Temperature Dependent Indentation Response of Additively Manufactured Precipitation-strengthened Al0.3Ti0.2Co0.7CrFeNi1.7 High Entropy Alloy
Abstract
The temperature-dependent (from Room Temperature (RT) to 500°C) nanoindentation behavior of a precipitation-strengthened Al0.3Ti0.2Co0.7CrFeNi1.7 high entropy alloy (HEA) processed via two different additive manufacturing (AM) techniques was investigated in the as-deposited and annealed conditions. The hierarchically heterogeneous microstructures achieved via simple one-step annealing treatments, exploiting the residual stresses in the AM-processed HEA to partially recrystallize the microstructure, performed remarkably better than the nearly homogeneous microstructures in the as-deposited state. The one-step annealed conditions revealed less than a 6.6% reduction in hardness values at 500°C compared to RT, while the as-deposited conditions showed a greater than 18% reduction in the hardness. The one-step annealed conditions also exhibited significantly higher hardness than the as-deposited conditions owing to their L12-strengthened FCC microstructures. Furthermore, serrated yielding or the Portevin-Le Chatlier effect indicative of microstructural instability was observed during nanoindentation deformation (at 500°C) for the as-deposited conditions but not for the one-step annealed conditions. This, therefore, signifies the robustness of the hierarchically heterogeneous microstructures at elevated temperatures presenting a strong avenue for tuning the HEAs for future nuclear reactor applications.Published: August 2, 2025