February 11, 2026
Journal Article

Algae Asphalt to Enhance Pavement Sustainability and Performance at Subzero Temperatures

Abstract

This paper assesses the potential of bio-binders as sustainable alternatives for pavement construction in cold regions. It specifically examines the physicochemical and rheological properties of bio-binders and their potential to offset carbon emissions when used as partial replacements for conventional petroleum-based asphalt binders. The findings indicate that incorporating bio-binders does not compromise the structural integrity of asphalt; rather, their inclusion enhances material flexibility and reduces the risk of thermal cracking. Notably, adding 6 wt.% of a bio-binder derived from Wild-type Ulva, significantly improves the asphalt's self-healing abilities and its resistance to fatigue cracking. The study further shows that specific bio-binders enhance the stress-relief capacity of asphalt mixtures, which helps minimize stress accumulation and improves resistance to low-temperature cracking. In some instances, elastic recovery under repeated loading increased from 0.1% to 71%, with the blend of Haematococcus pluvialis bio-oil demonstrating the most promising results. Additionally, from an environmental perspective, using biomass-derived binders leads to a substantial reduction in carbon emissions. For every 1% of bio-binder added, net emissions decrease by approximately 3%. This indicates that a 33% blend could potentially achieve carbon neutrality, while blends that exceed 33% may even result in net-negative emissions. As a result, bio-binders present a promising solution for improving both the resilience and sustainability of asphalt pavements, particularly in cold climates. With careful selection and optimization, they provide a viable pathway toward more durable and eco-friendly infrastructure.

Published: February 11, 2026

Citation

Kazemi M., F. Pahlavan, A.J. Schmidt, P.J. Valdez, A.M. Hung, and E. Fini. 2025. Algae Asphalt to Enhance Pavement Sustainability and Performance at Subzero Temperatures. ACS Sustainable Chemistry & Engineering 13, no. 45:19496-19510. PNNL-SA-211293. doi:10.1021/acssuschemeng.5c03860