METHOD OF COMBINED SEPARATION AND CONVERSION OF AN OXYGENATE AND MICROCHANNEL
REACTIVE DISTILLATION APPARATUS (iEdison No. 0685901-20-0041)

Patent ID: 10683 | Status: Filed

Abstract

Here we demonstrate the proof-of-concept for microchannel reactive distillation for alcohol-to-jet application: combining ethanol/water separation and ethanol dehydration in one unit operation. Ethanol is first distilled into the vapor phase, converted to ethylene and water, and then the water co-product is condensed to the shift reaction equilibrium. Process intensification is achieved through rapid mass transfer - ethanol stripping from thin wicks using novel microchannel architectures - leading to lower residence time and improved separation efficiency. Energy savings are realized with integration of unit operations. For example, heat of condensing water can offset vaporizing ethanol. Furthermore, the dehydration reaction equilibrium shifts towards completion by immediate removal of the water byproduct upon formation while maintaining aqueous feedstock in the condensed phase. Conversion of 40% ethanol in water to ethylene was demonstrated with 91% ethylene selectivity and 71% ethanol conversion at 220oC, 600 psig, and 0.28 hr-1. Almost three stages of separation (2.7) were also demonstrated, under these conditions, using a device length of 9.1 cm. This provides a height equivalent of a theoretical plate (HETP), a measure of separation efficiency, of ~ 3.3. By comparison, conventional distillation packing provides an HETP of ~ 30 cm. Thus, 9X reduction in HETP was demonstrated over conventional technology, providing a means for significant energy savings.

Application Number

18/453,280

Inventors

Davidson,Stephen D
Saavedra Lopez,Johnny
TeGrotenhuis,Ward E
Dagle,Robert A
Zheng,Richard F
Humble,Paul H
Bottenus,Dan R

Market Sector

Environmental
Energy Production and Efficiency
Chemistry and Catalysts
Biological Sciences and Omics