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New technology treats dairy wastes, odors

August 29, 2001 Share This!

RICHLAND, Wash. – A Battelle technology brought to the Northwest by researchers at the Department of Energy's Pacific Northwest National Laboratory is transforming a waste lagoon into a waste treatment facility at a Washington state dairy.

The George DeRuyter Dairy in Outlook, Wash., has been outfitted since January with InStreemTM, a technology that enhances naturally occurring biological activity to clean waste lagoons. Henry Pate of Battelle's Florida Marine Research Laboratory developed InStreemTM. Battelle also operates PNNL for DOE.

Lagoons traditionally have been used to store manure and liquid effluents from dairy herds. Wastes stored over the winter months are pumped onto fields in the spring where crops utilize the manure's nutrients. However, more nutrients, such as nitrogen and phosphorous, may be applied to crops than can be used effectively.

"InStreemTM is designed to use a dairy's existing infrastructure to convert lagoons from waste storage facilities to facilities that solve waste problems," said John Jaksch, PNNL program manager for the project in the Pacific Northwest. "In doing so, this technology addresses one of the dairy industry's most pressing issues."

Unlike conventional treatment methods, InStreemTM converts existing lagoons into extended aeration systems, establishing conditions favorable for both aerobic and anaerobic degradation of wastes. The aerobic process is designed to remove excess nitrogen and the anaerobic process is designed to remove other nutrient constituents, such as phosphorous. InStreemTM maintains an oxygen deficit condition in the lagoon and does not over aerate, while still allowing nutrient reduction to take place and bacteria to work on reducing the manure sediments. One InStreemTM unit treats a lagoon 1 to 1 1-2 acres in size.

To date, the demonstration is exceeding Jaksch's expectations. "In three months, the depth of solids dropped from six feet to six inches, and that was during the coldest part of the year," Jaksch said. "And since InStreemTM uses a small, five horsepower engine to circulate the entire lagoon, it's energy efficient."

In addition, InStreemTM has been successful tackling a problem common to all dairies-odor. "Within two weeks of operation we noticed a huge reduction in odor," said George DeRuyter, owner of the dairy. "Odors on the lagoon banks now are barely detectable."

Equipped with 10, 48-inch aeration discs powered by the five horsepower motor, the floating InStreemTM unit displaces water in adjustable horizontal and vertical planes around a barrier dividing the lagoon. In dairy applications, the technology replicates fixed site municipal wastewater biological treatment technologies, used at more than 400 community waste treatment plants across the United States and Canada," said Jaksch.

The DeRuyter dairy, located on the dry, eastern side of Washington, is a large operation with about 2,600 head of cattle. DeRuyter utilizes a flush system in which the feed/loafing areas are flushed hourly with water. Manure is carried by water through a solids separator. The solids are turned into compost and the wastewater, laden with suspended manure solids, is returned to the lagoon where it is recycled back into the flush system after processing.

The DeRuyter demonstration, which is on a lagoon approximately 1 1-3 acre in size, will run for one year. Soil Search of Finley, Wash., is assessing the demonstration by monitoring the site for nitrate, nitrite, ammonia, total phosphates, sulfates, chloride, biological oxygen demand, chemical oxygen demand, total and dissolved solids and fecal coliform bacteria. Soil Search provides nutrient management and precision farming services for the dairy industry in the Pacific Northwest.

"We chose DeRuyter's because it enabled us to demonstrate the technology under difficult conditions," said Jaksch. "Also, through an existing relationship with DeRuyter, Soil Search has more than four years of sampling data on the lagoon, providing invaluable background data for measuring InStreem'sTM performance."

Soil Search has obtained the rights to sell InStreemTM in Washington, Oregon, California, Idaho and in North and South Carolina, and is planning to begin selling the units in Eastern Washington by late summer.

"Based on results to date-reduction in odors and bottom sediments-I didn't see any reason to hold back," said Larry Dickinson, chief executive officer and founder of Soil Search. "The industry is under tremendous pressure to control odors and InStreemTM repeatedly has demonstrated its effectiveness in doing so."

Jaksch echoed Dickinson's optimistic assessment based on early results, but cautions that this is a one-year scientific experiment.

"We want to gather data for the entire seasonal life-cycle, benchmark it against existing waste lagoon management practices and other alternative approaches and technologies, then nail down the technical and economic story for the dairy industry," he said.

The Choctaw Manufacturing and Development Corp. in Hugo, Okla., manufactures the units, while Tierra Environmental Services, a New Mexico firm, is the national distributor.

InStreemTM originally was tested at a hog farm and a polluted bay in North Carolina.

Business inquiries on this or other PNNL technologies should be directed to 1-888-375-PNNL or e-mail: inquiry@pnl.gov.

Tags: Energy, Environment, Operations, Marine Research, Facilities

Interdisciplinary teams at Pacific Northwest National Laboratory address many of America's most pressing issues in energy, the environment and national security through advances in basic and applied science. Founded in 1965, PNNL employs 4,300 staff and has an annual budget of about $950 million. It is managed by Battelle for the U.S. Department of Energy. For more information, visit the PNNL News Center, or follow PNNL on Facebook, Google+, LinkedIn and Twitter.

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